Cart Washing Machine

Q: How many carts can the machine clean per hour?

The standard model cleans up to 60 carts per hour with automated loading, high-pressure washing, and efficient transfer. Actual throughput depends on soil level and wash cycle duration. Custom configurations can increase capacity.

Q: What type of heating does the machine use?

The machine uses a steam heating system (30 kW, 0.1 MPa) consuming 100 kg/h steam. Rapidly heats water to optimal sanitization temperature. Alternative heating options available if no steam supply.

Q: How does the water recycling system work?

Wash water passes through an integrated filtration unit and recirculates for the next cleaning cycle. Fresh water is used for the final rinse. Rinse volume is adjustable to balance cleaning quality and water savings.

Q: Is the machine safe for operators to use?

Yes. Equipped with photoelectric safety system and guardrails. PLC automation minimizes manual intervention and automatically halts if safety zones are breached.

Q: Can the machine clean itself?

Yes. Built-in automatic self-cleaning cycle flushes and sanitizes internal chambers, spray arms, and filtration system, reducing manual maintenance and ensuring hygiene.

Product Introduction:

The Cart Washing Machine is a fully automated industrial cleaning system engineered for meat processing facilities that require thorough, hygienic cleaning of 200L standard meat trolleys. Built as a specialized type of industrial washing machine for the food industry, this cart washer combines high-pressure washing, precise rinsing, and electronic detergent dosing into a single automated cleaning cycle — eliminating manual labor while ensuring every surface of the trolley is thoroughly sanitized. Constructed entirely from SUS304 stainless steel with a 2.0 mm wall thickness, the machine serves as both a cart cleaning machine and a comprehensive cleaning equipment solution for slaughter plants and large-scale food production environments.

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PRODUCT DETAILS

The system features a rotating spray arm with strategically positioned nozzles that deliver 360° coverage, reaching all interior and exterior surfaces of the cart without blind spots. An integrated water filtration and circulation system recycles wash water between cycles for reduced water recycling costs, while adjustable rinse-water volume control allows operators to fine-tune water usage to their specific cleaning standards. PLC control automation manages the entire process — from loading through washing to unloading — with photoelectric safety sensors protecting operators at every stage. The cart washing machine handles 200L carts and 200L trolleys with consistent results, while machine capacity, pump configurations, steam heating systems, and control platforms can all be customized to match individual meat processing facility layouts and throughput targets.

Key Highlights

Highlight	Description
SUS304 Stainless Steel Construction	Full machine body built from SUS304 stainless steel (2.0 mm thickness) for maximum durability, corrosion resistance, and compliance with food safety standards
360° Rotating Spray Arm	Engineered cleaning arm with nozzles provides all-round, dead-angle-free coverage — every surface of the trolley, interior and exterior, receives thorough high-pressure cleaning
Dual-Chamber System	Separate washing and rinsing chambers ensure progressive cleaning; water from the washing stage is filtered and recycled while fresh water is used for the final rinse
Closed Water Circulation with Filtration	Integrated filtration system captures debris and recycles wash water between cycles, significantly reducing water consumption without compromising cleaning quality
Electronic Detergent Dosing System	Automated chemical injection controls detergent dosage throughout the cleaning cycle, ensuring consistent cleaning results and preventing overuse of cleaning agents
PLC Automated Control	Full PLC programming controls loading, washing, rinsing, and unloading sequences; each operation step can be individually adjusted and monitored for precise process control
Photoelectric Safety System	Optical sensors provide maximum operator protection during the entire cleaning cycle, automatically halting operation if safety zones are breached
Steam Heating System	Steam-powered water heating rapidly reaches and maintains optimal cleaning temperatures for effective sanitization of heavily soiled meat trolleys
Loading and Unloading System	Integrated automated loading and unloading mechanism streamlines the workflow — operators simply position the trolley, and the machine handles the rest
Self-Cleaning Function	Built-in automatic cleaning cycle for the machine itself, maintaining hygiene standards and reducing manual maintenance downtime
Compact Design with Safety Rails	Space-efficient footprint with integrated safety guardrails, designed for straightforward installation in existing processing line layouts

Technical Specifications

200L Standard Cart Washing Machine

Parameter	Specification
Cleaning Capacity	Up to 60 carts/hour
Machine Size (L × W × H)	2,800 × 1,820 × 1,620 mm
Maximum Lifting Trolley Height	2,160 mm
Machine Power (Drive Motor)	0.75 kW
Water Pump Power	7.5 kW
Water Pump Brand	YUEHUA (China Top Brand)
Water Pump Lift	50 m
Heating Power	30 kW
Heating Method	Steam
Steam Pressure	0.1 MPa
Steam Consumption	100 kg/h
Tap Water Pressure Required	≥ 0.2 MPa
Water Tank Capacity	600 L
Net Weight	800 kg
Reducer Brand	Jiahuang
Motor Brand	Xingze

Application Scenarios

Application	Function	Suitable For
Meat Trolley Cleaning	Remove blood, fat, tissue residue, and organic buildup from 200L standard meat processing trolleys — an essential meat trolley cleaning task for maintaining hygiene	Beef, pork, and lamb slaughter plants; meat cutting and deboning rooms
Poultry Transport Cart Washing	Clean feathers, blood, and organic waste from poultry transport trolleys and dump carts using the same robust cart cleaning equipment technology	Poultry slaughter and processing facilities
Meat Cart Sanitization	Wash and sanitize meat carts used for offal, bone, and by-product collection — each meat cart receives thorough automated cleaning	Slaughterhouse by-product processing areas
Food Factory Material Carts	Clean 200L trolleys and carts used in raw material transport within food production environments	Large-scale food processing plants, cold storage logistics
Rendering Plant Trolley Washing	Remove heavy grease, fat, and residue from rendering process trolleys with high-pressure trolley cleaning capability	Rendering facilities, fat processing plants
Distribution Trolley Cleaning	Sanitize trolleys used for finished product transport between processing zones	Meat distribution centers, central kitchens

Working Principle

Operator loads 200L meat cart onto the loading system

↓

Trolley enters the sealed washing chamber

↓

Rotating spray arm activates — 360° high-pressure spray

covers all interior and exterior surfaces with no dead angles

↓

Electronic detergent dosing system injects precise

amounts of cleaning agent into the wash cycle

↓

Wash water passes through integrated filtration system

and recirculates for the next cleaning cycle

↓

Trolley transfers to the rinsing chamber

↓

Fresh water rinse removes all remaining detergent

and loosened residue from the meat cart surfaces

↓

Trolley advances to the unloading station

↓

Operator removes the clean, sanitized meat trolley

ready for immediate reuse in production

↓

(Optional) Machine self-cleaning cycle activates

to maintain internal hygiene between production runs

FAQ

Q1: What size of carts can this machine clean?

A: The standard model is designed for 200L standard meat trolleys commonly used in meat processing facilities. The maximum lifting trolley height is 2,160 mm, accommodating most standard 200L carts and 200L trolleys used in the industry. If your facility uses non-standard cart sizes, we can customize the chamber dimensions, spray arm configuration, and loading mechanism to accommodate your specific trolley dimensions.

Q2: How many carts can the machine clean per hour?

A: The standard model has a maximum cleaning capacity of 60 carts per hour. This throughput is achieved through automated loading, high-pressure washing, and efficient transfer between chambers. Actual throughput may vary depending on the soil level of the trolleys and the selected wash cycle duration. For higher volume requirements, we can discuss customized configurations or multi-unit installations to increase your automated cleaning capacity.

Q3: What type of heating does the machine use?

A: The machine uses steam heating with a heating power of 30 kW. It requires a steam pressure of 0.1 MPa and consumes approximately 100 kg of steam per hour. The steam system rapidly heats the wash water to the optimal temperature for effective sanitization. If your facility does not have a steam supply, alternative heating options can be discussed during the configuration stage.

Q4: How does the water recycling system work?

A: The machine features a closed water circulation system with an integrated filtration unit. Wash water from the cleaning chamber passes through the filter to remove debris and organic particles, then recirculates back into the wash cycle — a key advantage of this water recycling design. Fresh water is used specifically for the final rinse stage, and the rinse-water volume can be adjusted to balance cleaning quality with water conservation. This design significantly reduces overall water consumption compared to single-pass cart cleaning equipment.

Q5: Is the machine safe for operators to use?

A: Yes. The machine is equipped with a photoelectric safety system that provides maximum operator protection throughout the cleaning cycle. Optical sensors monitor the safety zones around the loading and unloading areas, and the machine automatically stops if a person or object enters a protected zone. Additionally, the compact design includes integrated safety guardrails, and the entire process is automated through the PLC control system, minimizing the need for manual intervention during operation.

Q6: Can the machine clean itself?

A: Yes. The machine has a built-in automatic self-cleaning function. After production runs, operators can activate the self-cleaning cycle, which flushes and sanitizes the internal chambers, spray arms, and filtration system. This feature helps maintain consistent hygiene standards, reduces manual cleaning labor, and extends the service life of the equipment by preventing residue buildup in critical components.

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Cart Washing Machine